Established in 2014 · 12 Years of Expertise
India's Pioneer in Patient-Specific 3D Printed Surgical Solutions
We provide patient specific solutions that increase the accuracy and efficiency of surgical outcomes.
- Cases Delivered
- 5,500+
- R&D Projects
- 60+
- 13485:2016 Certified
- ISO
- Compliant
- HIPAA
Our Solutions
Patient-Specific Solutions for Every Surgical Need
From virtual surgical planning to the operating room and post surgery, we provide patient specific solutions for precise outcomes.
Virtual Surgical Planning
Plan complex procedures virtually before entering the OR
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Surgical Guides
Patient-specific cutting and drilling guides for precise, reproducible surgery
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Custom Implants
Patient-specific implant designs based on your patient's exact anatomy — not adapted from a catalogue
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Cranial Flap Moulds
Customised moulds for Cranial Flaps that provide an exact fit, to fabricate in the OR just in time with PMMA
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Cranial Helmets
Customised helmets for pediatric post endoscopic Craniosynostosis patients for appropriate development of the skull.
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Medical Models
Affordable 1:1 scale anatomical models for surgical preparation and patient education
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Custom Organs
Flexible, multi-colour patient-specific organ models for pre-surgical visualisation
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Proprietary Software
Custom algorithms that automate patient-specific surgical solution generation from medical imaging data
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Why Osteo3d
Built Around Better Surgical Outcomes
Reduce Time
Streamline pre-surgical, surgical, and post-surgical procedures. Virtual planning compresses hours of OR time into minutes of design review.
Increase Accuracy
Every guide, implant, and model is derived from your patient's exact anatomy. Sub-millimetre precision on first fit, every time.
Cost Effective
Zero net incremental cost for surgical staff, hospitals, and patients. Our turnaround and accuracy reduce revision rates and theatre time.
How It Works
From Scan to Surgery — Seamlessly
Our entirely online workflow means no representatives, no delays — just precision, delivered.
Step 1
Upload Data
Securely upload medical data via our portal. No software installation required.
Step 2
Processing
Our systems validate and process your imaging data automatically.
Step 3
Clinical Approval
Our team reviews the design plan and confirms it with your surgical team.
Step 4
Design & Fabrication
Patient-specific devices are designed and manufactured to medical-grade standards.
Step 5
Priority Dispatch
Expedited delivery directly to your hospital or surgical centre.
Clinical Track Record
Verified Outcomes from 12 Years of Deep Design & Clinical Knowledge
Every figure below is drawn from published press coverage, peer-reviewed research, or documented case work.
India's First
Endoscopic craniosynostosis surgery with 3D printed post-surgical helmet
3DPrint.com, Sep 2015
9
Peer-reviewed journal publications featuring Osteo3d technology and outcomes
2016 – 2024
5,500+
Patient-specific cases delivered to surgical teams across India
Since 2014
12+
Years delivering patient-specific surgical solutions to hospitals across India
Founded 2014
Blog
Latest from Osteo3d
15 February 2026
Recentring the Face: Virtual Surgical Planning for Skeletal Asymmetry Correction
A patient with skeletal jaw asymmetry and chin deviation required precise, three-dimensional planning before surgery could begin. Virtual surgical planning, anatomical models, and patient-specific guides translated the digital correction into the operating room.
26 December 2025
Guiding the Growing Skull: Sequential Cranial Helmets After Craniosynostosis Surgery
After craniosynostosis correction surgery, an infant required post-operative cranial remoulding therapy to guide skull symmetry. Two sequential custom helmets, each designed from the child's updated head geometry, directed growth across a six-month course as the skull rapidly expanded.
5 March 2025
Rebuilding the Mandible: Planning for a Challenging Reconstruction
A large intraosseous tumour had expanded to nearly 8 cm within the mandible, distorting the entire jaw architecture. Virtual surgical planning and patient-specific cutting guides gave the surgical team a precise reconstruction before the procedure began.
14 November 2017
Seeing Inside a Liver Before the Incision: How a 3D Printed Model Guided a Complex Hepatic Resection
A large tumour in the right lobe of the liver sat close to major hepatic vessels. A 3D printed model of the liver — with tumour, veins, and bile ducts rendered in a single physical object — showed the surgical team what two-dimensional imaging could not.
25 October 2017
Rehearsing the Impossible: 3D Printed Brain and Skull Models in the Separation of Craniopagus Twins
Two conjoined twins, joined at the head and sharing a venous drainage system, underwent India's first successful craniopagus separation at a major public hospital in Delhi. The neurosurgical team rehearsed the procedure on 3D printed models of the brain and skull before a single incision was made.
22 August 2016
Aligning Two Jaws at Once: Virtual Surgical Planning for a Bimaxillary Osteotomy
Correcting a severe skeletal malocclusion requires moving both jaws simultaneously — and getting the relationship between them exactly right. Virtual surgical planning and patient-specific surgical guides eliminated the guesswork from a procedure that has none to spare.
7 March 2016
Shaping a Skull: How a 3D Printed Helmet Guided Cranial Development After Craniosynostosis Surgery
In craniosynostosis, the bones of a baby's skull fuse too early, forcing abnormal head growth. After surgery to release the fused suture, a custom 3D printed helmet guides the skull as it expands into a normal shape. The helmet that fits precisely — designed from the child's own anatomy — performs differently from one that does not.
9 January 2015
Contouring a Jaw in the Operating Room: How 3D Printing Changed the Calculation
Mandibular reconstruction using a fibula free flap demands that a straight bone from the lower leg be contoured to match the curved geometry of the jaw — precisely, under time pressure, in the OR. A 3D printed model changed what was possible.
9 January 2015
Secondary Reconstruction After Radiation: A Patient's Journey Back
A young patient refused immediate jaw reconstruction after tumour removal. Radiation left his face severely deformed. Years later, a 3D printed model of his upper jaw defect became the foundation for a complex microvascular secondary reconstruction.
16 October 2014
Restoring a Face: How a 3D Printed Jaw Model Made an Impossible Obturator Possible
A patient with cancer of the upper jaw could not be fitted with an obturator by any dentist because of radiation-induced trismus. A 3D printed model of his jaw changed that — and gave him back his speech, his smile, and his life.
Testimonials
Trusted by India's Leading Surgeons
“We are impressed with the product quality, turnover time and technology expertise provided by Osteo3d. Their technology has revolutionized the planning and delivery of complex craniofacial surgery.”
Plastic Surgeon
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